AG-ST-SD Aerogel Insulation Film

 Functional Features

• Thin-film design: Available in 0.1–1 mmand 0.1–0.5 mm thickness ranges, offering excellent electrical insulation with no electromagnetic (EM) or radio frequency (RF) interference, preventing component short circuits.

• Thermal stability: Low heat storage, soft texture, dust-free, ideal for compact mobile device and precision electronics assemblies.

• Compression resistance: Maintains ≤10% compression under 100 kPa (14.5 psi) assembly pressure, ensuring uniform insulation gaps throughout product life.

• Material compatibility: Can be combined with PET/PI films, graphite sheets, copper foil, and other mainstream heat-dissipation materials to create integrated “insulation + heat spreading” thermal management solutions.

  
  

Core Advantage Features

• Flexible customization: Thickness customizable from 0.1 mm and above; available in sheets up to 1500×2000 mm or rolls. Custom shapes reduce cutting waste and adapt to complex assembly spaces.

• Wide temperature adaptability: Operational range –40 °C to 120 °C, with thermal conductivity variation ≤3% across the range, suitable for high-power components (fast-charging modules, high-frequency processors) and low-temperature storage or operation.

• Environmental compliance: RoHS and REACH certified, ECOCERT eco-friendly certified, free of heavy metals or harmful volatiles. Safe for wearable electronics and direct human contact applications.

• Production adaptability: Supports continuous roll supply, compatible with round/flat die cutting for automated production lines, improving yield and reducing manufacturing defects.

  
  

Core Application Areas

• Ideal for smartphones, tablets, wearable devices (smartwatches, earbuds), flexible electronics (foldable phones, flexible displays), and in-vehicle small electronics.

• Especially suited for compact spaces, requiring localized insulation, thin-form design, and automated mass production.

• Example use cases: isolating heat between smartphone camera modules and displays, battery thermal protection in wearables, local high-power component heat blocking.

  
  

Typical Application Solutions

1. Localized insulation solution: Adheres directly to heat-generating components with a “insulation layer + double-sided tape + release liner” structure, precisely blocking heat transfer to sensitive components (sensors, batteries).

2. Composite heat-spreading solution: Combined with graphite sheets or copper foil to form “insulation layer + heat-spreading layer”, redirecting concentrated heat over a larger area, reducing hotspots, and supporting medium-to-high-power electronics thermal management.

Learn more about real world cases of aerogel thermal insulation products for electronic sector: Mobile Device Heat Management